Category: News

  • 4 Strengths warehouse integration specialists need from providers

    4 Strengths warehouse integration specialists need from providers

    Choosing the right partner with 4 steps

    In an ever-evolving material-handling market, warehouse integration specialists are tasked with keeping on top of the latest innovations. They must implement solutions quickly. These solutions must provide reliability, accuracy, and cost efficiency, no matter the industry.

    Integrators play a crucial role in helping their clients to harness technology’s full potential. Moreover, they must partner with the correct technology provider to ensure solutions remain up-to-date and deliver maximum value.

    1. Focus and expertise in warehouse integration

    When choosing a partner, working with a technology supplier that specializes in one focused area can deliver a range of benefits. At Clustag, we focus solely on warehouse logistics automation, and with our flagship RFID tunnel called the MOT S20 Station, we have gained a deep knowledge of RFID intralogistics technology that is matched by few others.

    This enables us to remain consistently informed on the latest developments, updates and challenges within this field, allowing our solution to be implemented as effectively as possible.

    This expertise allows us to assist integrators from the MOT S20 Station’s pilot stage through full rollout. We quickly address issues and offer expert guidance throughout the process. This ensures that we can continually provide the best possible service to integrators.

    2. An all-in-one gobal warehouse integration solution

    Warehouse integration specialists need to be able to deploy technology quickly and effectively. An all-in-one solution allows end customers to benefit from their new technology immediately, minimizing downtime and its associated costs.

    With our MOT Station, integrators globally can install a solution that is robust, safe and requires only a specialized installer to deploy. With minimal support and assistance, integrators can deploy the technology quickly and without complication, regardless of location, allowing them to provide a better service to their clients around the world.

    3. Accuracy and reliability in warehouse integration

    Integrators must provide a reliable service and the key to achieving this lies within accurate solutions. Adopting these types of technologies increases the credibility of warehouse integration specialists, with end users experiencing minimal issues with their solutions. However, a robust and reliable solution also reduces the risk of complications once it is fully deployed.

    The MOT Station scans over 1,200 boxes per hour with 99.92%* accuracy. Its RFID tunnel scans tags in an enclosed space at full power. This setup provides accurate and reliable inventory readings.

    4. Maintaining quality through warehouse integration support

    RFID technology is constantly advancing, with new solutions being introduced on a regular basis. As a result, integrators must partner with technology providers who can provide regular maintenance and upgrades on these deployments directly.

    At Clustag, we provide high-quality after-sales support that ensures our deployments operate effectively and provide optimal value to our customers. By providing regular maintenance on our integrations, we deliver high-quality service throughout the product lifecycle on behalf of our partners. This allows integrators to consistently deliver value to their clients, who receive regular support from us on behalf of the integrator.

    Integrated success in warehouse integration

    With an abundance of new technologies to choose from, warehouse integration specialists must partner with technology providers who are able to provide maximum value from their solutions and receive additional support.

    When it comes to RFID implementation, wrong deployment can be costly. Without a reliable and accurate RFID solution in place, users compromise their inventory accuracy. The knock-on effect of this disrupts the entire ecosystem. Without visibility of stock, users are prone to increased costs through waste, transport and storage.

    Their replenishment practices remain inefficient, and they will struggle to fulfill orders, ultimately delivering a poor customer experience. If integrators partner with the wrong technology provider, they will not be able to deliver value to their customers and develop long-term relationships that drive business success.

    At Clustag, we work closely with integrators to ensure that they can meet the needs of their customers. Our MOT Station is easy to deploy, higly accurate and reliable. It creates operational efficiency throughout the supply chain, and with real-time visibility of stock, it enables users to deploy omnichannel fulfillment solutions that create convenient, streamlined experiences on the shop floor. This leads to improved customer experiences that drive loyalty.

    As part of our service, we regularly maintain and provide upgrades to our deployments to ensure that they continue to operate effectively and help integrators provide the best possible value to end users.

    To find out more about how Clustag can help warehouse integration specialists deliver supply chain automation to their clients, contact us today.

    *Mass tending conducted by Auburn University confirms results for products labelled according to international standards, and for items compesed on non-conflicting materials for RFID environments.

  • The consequences of not implementing the right RFID tunnel

    The consequences of not implementing the right RFID tunnel

    The implementation of the right RFID tunnel is particularly crucial for business that rely on accurate inventory management to run their operations smoothly. RFID technology has become an essential tool for businesses that want to streamline their operations and stay competitive in today’s fast-paced marketplace.

    In this post, we’ll explore the effects of not using the correct RFID tunnel and the benefits of implementing the right one for your business.

    Increased costs and loss of revenue

    By not having an accurate inventory management system in place, you risk overspending on inventory and missing out on opportunities to increase revenue. This can result in lower profit margins, decreased cash flow, and reduced business growth.

    Therefore, one of the most significant consequences of not using the right RFID tunnel is an increase in costs and loss of revenue throughout time, in comparison to other competitors that have improved their inventory management system.

    Reduced efficiency and increased labor costs

    When implementing a RFID tunnel, there are several factors to take into account in order to maximize the efficiency.

    Not having the right sized tunnel can lead to reduced efficiency and increased labor costs as companies try to rearrange the limited work space available. Generally, smaller sized and quick set-up RFID tunnels such as the ones available with Clustag allow quick and smooth installation, with a minimal.

    Inaccurate inventory management can result in lost or misplaced items, which can scale into delayed shipments and eventually dissatisfied customers. Therefore, it can lead to increased labor costs, as employees spend more time searching for missing items or processing returns.

    The warehouse processes merchandise packages with courier stamps and receipts for efficient delivery

    Missed opportunities for growth

    When you’re not using the correct RFID tunnel, you risk missing out on opportunities for growth. With the right RFID technology in place, you can streamline your operations, reduce costs, and improve customer satisfaction.

    This can lead to increased revenue, higher profit margins, and greater business growth. Without it, you risk falling behind your competitors and missing out on opportunities for expansion.

    The benefits of implementing the right RFID tunnel

    To avoid the consequences of not implementing the right RFID tunnel, it’s essential to choose the right one for your business. Consider factors such as the size of your business, the speed of procesing you need, the type of products you sell, and your budget when selecting an RFID tunnel.

    By working with an RFID solutions provider such as Clustag, you can find the right tunnel to meet your unique business needs.

    Working with an RFID solutions provider

    Partnering with an RFID solutions provider can help you maximize the benefits of implementing the right RFID tunnel. A provider can help you choose the right technology, install it properly, and provide ongoing support to ensure it continues to meet your business needs. This can help you improve your operational efficiency, reduce costs, and drive business growth.

    In conclusion, not implementing the right RFID tunnel can negatively impact your business, including increased costs, reduced efficiency, and missed opportunities for growth.

    By choosing the right tunnel and working with an RFID solutions provider, you can streamline your operations, reduce costs, and drive business growth.

    Contact us to learn more about our cutting-edge RFID solutions and how they can benefit your business.

  • Why algorithms will never replace shielded RFID tunnels

    Why algorithms will never replace shielded RFID tunnels

    The importance of accuracy in RFID tunnels

    Shielded RFID tunnels have revolutionized the retail inventory management. They offer real-time stock visibility, automate management, and boost operational efficiency. Retailers can implement RFID technology in various ways. However, accuracy varies greatly depending on the chosen solution.

    Certain RFID tunnels providers which cannot guarantee a 100% reading precision have resorted to the use of machine learning to seek a higher accuracy. Although this solution might seem appealing in the short term due to its lower investment, it does not achieve 100% reliability.

    When it comes to inventory management in the retail industry, accurate readings are crucial. Having a deviation of just 1% could result in significant economic losses, making the initial investment much higher in the long term.

    A more precise approach is to use an RFID tunnel than can guarantee error-free readings even at high speed, such as Clustag’s shielded RFID tunnels.

    It is important to understand why machine learning can never fully replace accurate readings from the tunnel itself, and why accurate readings from the machine are crucial for effective RFID inventory management.

    Algorithms cannot contemplate all variables as RFID tunnels

    While it is true machine learning can improve certain aspects of inventory management, it can never fully compensate for an inaccurate tunnel. Algorithms may improve accuracy, but they cannot consider every variable. Thus, a margin of error always remains.

    Moreover, if the accuracy is seeked solely through an algorithm, one must always expect software updates and algorithm corrections, resulting in a never-ending commissioning process. On the other hand, an accurate tunnel will always provide error-free reliable readings with little maintenance, making it a more dependable solution.

    The speed of Clustag’s RFID Tunnels

    Many believe that by using machine learning the reading process can be sped up. However, at Clustag we are certain that using an algorithm is not only the slowest solution but also the least realiable.

    Our investment in designing a more compact and realiable RFID tunnel than those available in the market has allowed us to achieve significantly faster readings without the need for an algorithm. Our shielded RFID tunnels read 100% of the context in a box within seconds. They can scan up to 400.000 tags per hour.

    It’s important to note that relying solely on machine learning to compensate for an innacurate machine can never fully replace a highly accurate solution like Clustag’s RFID tunnels.

    Clustag shielded RFID tunnels scanning boxes on a conveyor belt for real-time, 100% accurate inventory tracking.

    Clustag RFID Tunnels can read all types of RFID tags

    Retailers who are already working with RFID technology know there is a wide range of RFID tags available on the market, each with varying technical requirements for a successful reading. This is a hurdle that many retailers struggle to overcome when selecting an RFID reading solution that will meet their needs.

    Clustag RFID tunnels read all tags generations. They scan different products without setup adjustments, ensuring 100% accuracy each time.

    On the other hand, it would be impossible for an algorithm to consider the different setups, tag sensitivities, and tag generations that a client may encounter throughout the year. However, an accurate shielded RFID tunnel will ensure that all tags are read correctly, regardless of the setup.

    False negatives and false positives can increase costs

    Using an algorithm may seem like a cost-effective solution for RFID inventory management, as it might be cheaper than investing in a high-quality RFID tunnel. However, the potential cost of inaccuracy casued by the algorithm can be much higher than the original investment.

    Algorithms are not error-free, which makes them prone to provide false rejections. As a consequence, costs increase due to the need to redo the entire process.

    Packages may be wrongly rejected or accepted. This causes inventory discrepancies and reduces operational efficiency.

    On the other hand, Clustag’s RFID tunnels provide accurate readings with no false rejections or false approvals, ensuring boxes will only go to an audit station when there is a true mistake. This makes Clustag’s shielded RFID tunnels a more reliable and cost-effective option in the long run.

    Banner reading "Maximize operational efficiency with Clustag's RFID tunnels" alongside a MOT-S10 tunnel station and "Contact us" button

    ¿Why choose Clustag as your RFID partner?

    At Clustag, we believe acuracy is essential for RFID readings. That is why we developed high-quality RFID tunnels with 100% reading precision. This makes them faster than other products on the market.

    With inaccuracies and false rejections eliminated, reprocessing costs are no longer something to be worried about, automatically increasing your inventory management efficiency and effectiveness.

    Choose Clustag to guarantee precise, reliable RFID readings every time.

    If you’re interesed in learning more about how Clustag’s RFID tunnels can benefit your business, contact us today. We offer a range of customizable solutions to fit your specific needs and help you streamline your inventory management processes.

  • MQTT protocol: exchange data fast and efficiently with ZENTUP

    MQTT protocol: exchange data fast and efficiently with ZENTUP

    In today’s data-driven world, efficient and fast data exchange between systems is essential for businesses to stay competitive. Business often combine MQTT with middleware solutions such as ZENTUP to achieve fast and efficient data exchange.RFID Data and Device Platform from Clustag. In this blog post, we will explore how these technologies work together to enable an efficient and fast data exchange with customer systems.

    Hands holding a tablet with overlaid digital charts and graphs rpresenting real-time data analytics via the MQTT protocol and ZENTUP.

    What is the MQTT protocol?

    MQTT works in situations with limited bandwidth and devices with low power or intermittent connectivity. It uses a publish-subscribe model, where publishers send messages to a broker, and subscribers receive messages from the broker. MQTT is lightweight and efficient, making it ideal for use in industrial applications such as logistics and manufacturing.

    What is ZENTUP?

    ZENTUP is a middleware solution that enables efficient and secure data exchange between systems. It acts as a bridge between different applications and devices, allowing them to communicate with each other seamlessly. ZENTUP is designed to be fast and efficient, enabling real-time data exchange between systems.

    How do MQTT and ZENTUP work together for efficient data exchange?

    MQTT and ZENTUP can work together in a variety of ways to enable efficient data exchange between systems. For example, MQTT can be used to send data from sensors or other devices to a ZENTUP server, which can them process the data and send it on to other systems or applications. Alternatively, MQTT can be used to send data directly to other systems or applications that are connected to the same ZENTUP server.

    Depending on your company, you will need a specific set-up in order to fulfill your specific needs. Want to know more? By clicking here and completing the form, you will receive a tailor made brochure that will answer all your questions.

    Clustag banner showing real time inventory visibility for better decision-making over a conveyor belt, with a stylized box icon and "Contact us" button.

    Benefits of using the MQTT protocol and ZENTUP for data exchange

    There are many benefits to using MQTT messaging protocol and ZENTUP middleware for data exchange. These include:

    Wrapping up

    In conclusion, the MQTT messaging protocol is an essential technology for enabling efficient and fast data exchange with IT systems. By using these technologies, businesses can improve their operations and provide better service to their customers.

    If you’re interested in learning more about how MQTT and ZENTUP can benefit your business, please contact us to schedule a free consultation.

  • The Smart RFID Intralogistics Summit 2025 in Alicante

    The Smart RFID Intralogistics Summit 2025 in Alicante

    The Smart RFID Intralogistics Summit 2025 in Alicante

    Alicante. Clustag, a company specialized in data management and analysis through RFID technology for major international retail chains such as Mango, will host on 11th September in Alicante the second edition of “The Smart RFID Intralogistics Summit 2025”. This exclusive event will bring together top-level experts, business leaders and key players in the sector.

    The event aims to become the leading forum for discussing the challenges and opportunities of supply chain through advanced RFID technologies.

    According to Luís Rius, founder and CEO of Clustag, “The adoption of RFID solutions is marking a turning point in the efficiency, traceability, profitability of intralogistics processes. The Smart RFID Intralogistics Summit 2025 has been created to serve as the forum for sharing trends and key success factors in this evolution”.

     In statement, the company added “there are very few events or forums fully dedicated to RFID. That is why at Clustag we promote annual gatherings with an educational and discussion-oriented focus, convinced that only through knowledge exchange and professional networking will be able to accelerate the evolution of the RAIN RFID and strengthen its impact on the industry.

    Summit agenda: from retail to healthcare

    The agenda includes presentations on the future of embedded RFID tags, the transformation of retail, and smart applications in fashion and sports. It also covers the implementation of RFID solutions in critical environments such as healthcare and pharmaceuticals. Experts from Clustag and companies such as Impinj, Mango, and Zebra will participate in the event sharing their knowledge on identification solutions, data capture, and real-time supply visibility.

    Attendees will also discover how companies implement RFID solutions in inbound, outbound operations, order fulfilment and returns. These case studies will span industries such as fashion, sporting goods o pharmaceutical industry. In addition, presentations will show attendees how ZENTUP middleware manages data, controls discrepancies, and integrates seamlessly with ERP and WMS systems.

    A meeting point for innovation leaders

    “The event will bring together logistics managers, RFID technology providers and strategic partners. It will facilitate knowledge exchange and networking among professionals driving digital transformation in the sector. Organizers position Smart RFID Intralogistics Summit 2025 as a must-attend event for those seeking to drive innovation in a rapidly evolving industry.

    About Clustag

    Clustag is a technology company that develops and implements IoT and RFID solutions to improve the traceability, management and digitalization of assets, inventory and logistics processes. The company is headquartered in Ontinyent (Valencia) and has more than a decade of experience. Clustag provides a complete ecosystem covering the design, manufacturing, installation, and maintenance of advanced systems, tailored to each client’s needs.

    This corporate event is invite-only, but if you don’t want to miss future editions, get in touch with us. We will keep updated on upcoming summits, webinars, and opportunities to see our RFID solutions in action.

  • Real-time inventory: warehouse optimization with RFID solutions

    Real-time inventory: warehouse optimization with RFID solutions

    Supply chain efficiency plays a fundamental role in any retail operation. From keeping store shelves remain stocked to enabling omnichannel fulfillment, retailers must minimize waste and reduce transportation and storage costs. An efficient supply chain can transform a retailer’s business.

    A key factor in driving efficiency is real-time inventory visibility. A clear view of inventory from manufacturing to store allows retailers to make informed decisions. Moreover, it creates a foundation for integrations that improve fulfillment opportunities for customers.

    Specifically, within the warehouse, a vital hub in inventory movement, real-time inventory visibility is crucial for operational efficiency. Retailers must make important decisions here, such as shipping stock to stores that need it or fulfilling online orders.

    Effective warehouse management can optimize stock utilization, reduce manufacturing and transportation costs, and improve in-store sales opportunities through better replenishment.

    So, how can retailers achieve accurate and reliable real-time inventory visibility? The answer lies in item-level RFID solutions within a connected RFID ecosystem.

    The role of RFID solutions in warehouse receiving and real-time inventory

    Receiving stock in a warehouse is challenging. Some facilities process thousands of items every day. Many warehouse operators still track inventory manually using paper-based systems. As a result, this process wastes time and increases the risk of human error.

    Without precise inventory knowledge, retailers cannot make effective stock decisions. They can easily over-order (or under-order) products, and items can get lost. Additionally, unnecessary manufacturing, transportation, and storage of stock can be a costly mistake.

    RFID technology eliminates these inaccuracies and transforms warehouse operations. Consequently, it improves efficiency across the supply chain. Clustag’s MOT Station with RFID tunnel technology scans over 1,200 boxes per hour. As a result, it delivers inventory accuracy of up to 99.92%*. With highly reliable and precise technology, warehouse operators can automate their receiving process, eliminating human error risk and significantly reducing time spent on manual warehouse tasks.

    MOT Station: RFID high-performance tunnel

    Because products are equipped with RFID tags and scanned at item level upon arrival, warehouse operators can also receive various validations of their stock during receiving. Beyond improving inventory reliability and replenishment practices, Clustag’s MOT Station RFID tunnel provides visibility and correction of mislabeled or defective items, the ability to divert incorrect boxes to an audit line for inventory reconciliation, and reduces incidents during order preparation.

    Clustag RFID Tunnel MOT Station scanning boxes with high precision for real-time inventory management
    Clustag RFID Tunnel MOT Station enabling fast and accurate inventory scanning.

    Real-time inventory verification

    Once items are received in the warehouse, RFID solutions continue to add value at the next stage of the inventory journey. With real-time visibility of products, which can be scanned and tracked as they move, RFID-captured data allows retailers to make quick and accurate decisions. If stores require additional shipments, stock can be redirected to alternative locations to address low inventory levels. The technology also confirms the content of each shipment and easily detects missing or surplus items. From there, quick and precise decisions can be made to correct any issues or anomalies and ensure all warehouse shipments meet the needs of any location receiving stock.

    When delivering directly to customers from the warehouse, incidents can be minimized through real-time visibility of product movement. Warehouse operators can also keep track of shipped items for greater traceability in case of issues.

    Automated efficiency for maximum return on investment (ROI)

    The RFID Smart Flow provides a foundation of reliability for retailers when it comes to efficient warehouse operations. Equipped with real-time visibility of all stock, retailers can minimize waste and optimize inventory levels across the entire supply chain.

    This not only generates significant cost efficiencies but also ensures store shelves stay replenished and omnichannel orders can be fulfilled, enabling retailers to meet changing customer demands and maximize sales opportunities.

    For more information on how your retail business can drive operational efficiency through real-time inventory visibility using RFID solutions, RFID tunnel technology, and an integrated RFID Smart Flow, contact us today.

    *Results obtained from large-scale testing of products tagged according to international standards by Auburn University, including items made of RFID-compatible materials.

  • What to expect at MODEX 2024

    What to expect at MODEX 2024

    Hosted once every two years, MODEX brings together the entire supply chain ecosystem, showcasing the latest end-to-end solutions for the industry. Taking place in Atlanta, Georgia’s World Congress Centre from 11-14 March, expect to see the full spectrum of upcoming innovations in future-proofing manufacturing and supply chain operations.

    This global event is designed to help professionals from around the world come together to learn about the latest sector trends through powerful keynote speaker sessions and over 150 free seminars from industry leaders.

    If you’re a warehouse integration specialist looking to attend this year’s event, here’s what you can expect from MODEX 2024

    How RFID technology can advance supply chains

    Streamlined intralogistic operations reduce overhead costs. They achieve this by optimising transportation and storage processes. It can help brands move items from manufacturer to customer faster and more effectively, enhancing revenue opportunities and benefiting a company’s bottom line while helping them remain agile to evolving demands.

    Incorporating RFID empowers brands to enhance their warehouse operations. The technology enables users to automatically track all of their products at item-level as they move through the warehouse. This ultimately unlocks real-time tracking capabilities, high-quality inventory accuracy and increased efficiency, allowing for complete visibility across the supply chain.

    At MODEX, we will be providing an overview of our MOT Station. Delivering efficiency and reliability, the MOT station increases inventory accuracy by up to 99.92%. In addition,it is capable of scanning 400 tags per case at the speed of 1,000 cases per hour.

    Incorporated with RFID-Shield technology, the product ensures that only the contents within the MOT Station are scanned. Users can rest easy, safe in the knowledge that their inventory management practices are robust, reliable and efficient.

    Developments within warehouse automation

    Typically, warehouse processes require significant labour efforts to control and oversee various actions. Labour shortages can interrupt supply chains as a result of being understaffed throughout the supply chain. Furthermore, with manual inventory management practices in place, businesses become prone to human error, which can significantly reduce the accuracy of receiving and shipping within the warehouse.

    Developments in warehouse technology are helping brands overcome both of these issues by enabling concepts such as warehouse automation. With repetitive tasks conducted automatically within supply chains, several processes no longer require on-hand support; including inventory management.

    With solutions like Clustag’s MOT Station, human error decreases significantly. It enhances inventory management and allows warehouse staff to focus on more valuable tasks.

    Automation is expected to be a key trend across MODEX 2024, and for the first time we will be providing live demonstrations of our MOT Station, which is designed to deliver automation to warehouse operations while providing real-time, accurate visibility of stock.

    Streamlining material handling within distribution centres

    At this year’s MODEX event, some material-handling businesses will be focused on finding the right solution to help them deliver efficiency within the distribution centre. Day 3 of the trade show will provide visitors with an in-depth view of exactly how this can be achieved through RFID.

    Manolo Reguart, Director of Business Development, Strategy and Alliances at Clustag, will host Dean Frew, President and Board Member at SML Group, in Theater B at 3 pm to discuss how the technology can enable the material handling systems to improve inventory accuracy and supply chain compliance in distribution centres.

    RFID and automation improve inventory accuracy and supply chain in distribution centres. Proper deployment gives staff visibility over product type, quantity and location. It also enables end-to-end tracking and reduces human error.

    Our RFID solutions specifically target challenges with packaging, operations, and storage. This helps logistics companies gain complete visibility over the whereabouts and numbers of the stock they are processing.

    We’ll Be There! Stop by booth B10005, to learn more about how Clustag’s MOT Station can transform a business’s supply chain solutions, delivering efficiency, reliability and accuracy to inventory management.To find out more about how Clustag can help warehouse integration specialists deliver supply chain automation to their clients, talk to us today.

    *Results obtained from mass testing for products labelled according to Auburn University’s international standards, and for items composed of non-conflicting materials for RFID environments

  • NRF 2024: Retail’s signature event

    NRF 2024: Retail’s signature event

    Logo for NRF 2024 Retail's Big Show, held January 14-16 in NYC.

    Retail’s flagship event takes place in NYC from January 14-16. Clustag will attend the NRF 2024, to connect with industry leaders and show how RFID can support retail goals.

    Connect with us

    We would like to share with you our RFID intralogistics solutions at the show, and go deeper in why our technology increases the productivity and efficiency of warehouses with a 100% reliability and accuracy. In addition, we will have the chance to discuss not only the advantages that RFID offers in the point of sales, but also about how the warehouse processes become more efficient using it. We will be more than happy to attend your doubts and questions, and also work with you to determine which solutions suit better your demands.

    If you want to discuss things more in depth, do not hesitate to contact us here.